Existing-line upgrade

Improve the section that limits your process

A retrofit does not automatically require a complete new line. Define the limiting duty and the product change you want, then specify the interfaces between retained equipment and the new processing section.

Rows of stainless process tanks with top drives, access lids, overhead piping and a central service walkway
Top-drive process vessels arranged with access for operation and service.

Describe the process you will retain

Record the incoming and outgoing material, operating pattern and the relevant machine connections. Distinguish a measured throughput limitation from a product-quality problem.

Provide the available operating data and identify which equipment must stay in service. Existing elevations, pipe sizes and access can determine how a new section is arranged.

Specify the intended improvement

Adding clarification changes the suspended-material duty. Adding concentration introduces a water-removal and utility duty. Increasing extraction requires a coordinated preparation and downstream liquid route.

Select the new machine against the measured feed and required outlet. A machine with a higher nominal capacity does not resolve every process bottleneck.

Check the change under different operating states

Define what happens during start-up, pauses, cleaning and a stopped downstream machine. Review buffer inventory, transfers, drains and isolation at the retained/new boundary.

Agree a practical acceptance run that evaluates the new section and its interfaces. Make the supplied scope and responsibilities clear in the equipment proposal.

Continue through the process

Related equipment & reading

Discuss your equipment

Let’s define
your equipment scope.

Tell us your incoming material, intended product and the machine or processing section you need.

Start a project enquiry →